Improve your carbide heating process without flame! Induction heating focuses energy in your part only. You don't need a torch or a costly batch or furnace process. Carbide tip your materials in a repeatable, precise flameless process.
Induction completed the carbide carbide-tipping process more rapidly than an oven, delivering heat exactly where it’s needed, operating instant on/instant off.
The cutter was held in a vice and the coil was presented to heat the assembly. A ceramic rod was used to press the carbide tip onto steel cutter during carbide-tipping.
To heat a tungsten carbide ball and steel rod that acts as a spring to 1300 ºF (704 ºC) within five seconds for a brazing application to create a part that governs the armature position in a motor...
Induction delivers improved quality and repeatability; client was using a torch and induction offered more precise, repeatable heating. In addition, this allowed the client to achieve the targeted heating time of 60 seconds, faster than what the torch could deliver.
Induction heating is proposed to braze carbide inserts into steel blocks in the assembly of pipe gripper chuck. To replace a hand/flame process, delivering significant reduction in per-part cycles.
Induction heating enabled the brazing process to be completed within 30 seconds. The client was using a torch, and induction offers superior repeatability with no open flame and delivering heat only where it’s required.
A three turn helical coil is used to braze the carbide to the shaft. The steel shaft is fluxed and the braze shim placed on top. The carbide tip is fluxed and placed on top of the shim, lining up the countersunk hole in the carbide. The hole is not fluxed because the flux outgases and causes the carbide to build up pressure and attempt to repel from the shaft.
A three-turn helical coil is used to braze the carbide to the stainless steel shaft. A silver solder washer is placed over the post on the shaft, the carbide is placed on the washer and flux is applied...
A split helical coil is used to heat the carbide & circular steel cutter evenly for the brazing application. The circular steel cutter is placed in a vise and the carbide and braze shim are placed onto the tooth...
A single turn helical coil is used for this brazing process. The saw blade and diamond carbide tip are placed in the coil...